Brothersbox is more than a printing partner; we are devoted tabletop gaming experts. Brothersbox has grown from a specialist factory in 1997 to a leading manufacturer of custom card games and jigsaw puzzles. Our 13,000-square-meter facility combines decades of experience with cutting-edge Heidelberg and Komori technology, with ten manufacturing lines capable of producing 800,000 pieces every month. Beyond scalability, our 15 R&D professionals optimize each project for durability and player experience, with 40 committed advisers ensuring a smooth transition from inquiry to delivery. Brothersbox bridges the gap between sophisticated design and industrial accuracy, offering consistent, high-quality products to worldwide clients.
Why Choose Brotherbox Customization
Material Excellence
We offer a vast selection of high-quality substrates—from professional black-core cardstock and FSC-certified puzzle paper to durable game box greyboard. Elevate your project with premium finishes like linen textures, soft-touch lamination, and vibrant metallic foiling to ensure your brand stands out.
Scalable Production
Whether you are a creator launching your first deck or a global publisher requiring a 100,000-unit print run, our facility is built to scale. With automated production lines and rigorous QC (Quality Control) protocols, we guarantee stable lead times and reliable global shipping for custom orders of any complexity.
Expert Prototyping
Transform digital designs into reality with our expert DFM (Design for Manufacturing) support. We optimize your layouts to reduce costs and provide rapid white-sample or digital prototyping, letting you validate mechanics and aesthetics before mass production.
Precision Matching
We specialize in precision die-cutting and color management to ensure that every card and puzzle piece fits perfectly and maintains color consistency across different production batches. Your complex multi-component projects are handled with surgical accuracy.
Our Project Portfolio
Professional Customization
From boutique decks to complex board games, we transform your vision into a masterpiece through an elite selection of professional-grade materials, high-fidelity tactile finishes, and bespoke structural packaging.
CMYK
Standard 4-color process for vibrant, high-definition graphics. Perfect for complex artwork and multi-color game illustrations at a cost-effective price.
Pantone
Premium spot-color matching for 100% accuracy. Best for brand logos and solid backgrounds to ensure consistent color across every production run.
UV Invisible Inks
Hide secret messages or anti-counterfeit marks that only appear under UV light. Adds a layer of mystery and security to your tabletop games.
Metallic Inks
Add a premium, lustrous sheen to your cards. Perfect for highlighting logos or intricate borders with a luxurious gold or silver finish.
Fluorescent/Neon Inks
Make your game pop with ultra-bright neon colors that glow under UV light. Ideal for high-energy designs and eye-catching visual effects.
Soy-based Inks
Eco-friendly, vibrant, and sustainable. Our soy-based inks offer superior color depth while being biodegradable and safe for all ages.
Black Core
Professional casino-grade stock. Features a light-blocking black layer for ultimate opacity and superior handling for competitive card gaming.
Blue Core
The industry standard for retail board games. Enhanced flexibility and snap back with a center layer that prevents light-through during play.
Grey Core
An economical choice for promotional decks and standard games. Offers reliable durability and good opacity at a cost-effective price point.
Grey Board
Eco-friendly 100% recycled grey board. A sustainable, cost-effective choice that maintains sturdy quality and excellent print clarity.
Blue Board
Premium high-density blue board. Offers a snug interlocking fit, superior durability, and a professional feel for high-end custom puzzles.
Silk Touch/Soft Touch
An ultra-smooth, velvety coating that feels like soft skin. This luxury finish offers a premium tactile experience with a sophisticated matte look.
Linen Texture
A premium cross-hatch texture pressed into the paper. It reduces friction for smoother shuffling and gives your game a professional, high-end feel.
Lamination
A thin plastic film applied for ultimate durability and water resistance. It adds thickness and prevents edges from cracking during frequent play.
Varnish
A liquid coating that protects cards from scuffs while enhancing colors. Choose Gloss for a vibrant shine or Matte for a subtle, glare-free finish.
Debossing
Create a sunken, pressed-in effect for a clean, classic look. Perfect for adding subtle, high-end branding to rigid boxes and game boards.
Embossing
Raise your design for a 3D tactile experience. Add elegant texture and dimension to your game boxes or card elements for a premium feel.
Spot UV
Create stunning contrast with targeted high-gloss coating. Perfect for adding depth and a tactile pop to specific logos or patterns.
Holographic Effect
Achieve a dynamic, rainbow-like shimmer that shifts with light. Ideal for rare cards or eye-catching puzzle packaging that stands out.
Edge Grouting
Add a sophisticated touch with colored or metallic edges. This seamless finish enhances durability and aesthetic appeal for every card.
Foil Stamping
Elevate your design with a premium metallic shine. Available in gold, silver, or laser foils for a luxurious, eye-catching finish.
Custom Dice
Bespoke dice in acrylic, resin, or wood. Choose from engraved, silk-screened, or full-color UV printed faces to elevate your game’s uniqueness.
Game Pieces/Pawns
Custom plastic, wooden, or metal pawns tailored to your theme. Ergonomic designs with high-precision molding and eco-friendly coloring options.
Game Boards
Premium, foldable boards in various sizes and finishes. Durable greyboard core with vibrant, anti-scratch lamination for professional tabletop play.
EVA Foam
High-density foam providing maximum shock absorption. Precision die-cut to cradle fragile components, ensuring a luxury unboxing experience.
Cardboard Divider
Eco-friendly and cost-effective. Ideal for simple organization, keeping cards and components neatly separated with recyclable materials.
Vacuum Tray
Lightweight PVC/PET trays custom-molded to fit your components perfectly. Offers a premium look and secure positioning for every piece.
Booster Packs
Foil or plastic packaging designed for randomized trading cards. Durable, tamper-evident, and perfect for retail expansion.
Shoulder Neck Rigid Box
A sophisticated three-piece structure with a visible "neck" for a modern, high-fashion aesthetic in board game packaging.
Magnetic Closure Rigid Box
Features a sleek magnetic flip-top for a satisfying opening experience. Perfect for deluxe collector sets and gift boxes.
Lid and Base Rigid Box
A premium two-piece design offering superior protection and a luxury feel. Ideal for high-end board games and tarot decks.
Tuck End Box
Lightweight, cost-effective, and easy to assemble. The classic choice for standard playing cards and small card games.
Ready to Print? Let's Talk
Customization Process
Material Selection & Preparation
We source high-quality professional cores and use programmable systems to precision-cut paper into optimized sizes, ensuring consistent alignment and material efficiency.
Pre-Press & Plate Making
Our experts meticulously calibrate artwork and create high-definition plates to ensure every color and detail aligns perfectly with your vision.
High-Fidelity Printing
Utilizing state-of-the-art Heidelberg offset presses, we achieve vibrant, consistent, and industry-leading color accuracy for every component.
Surface Finishing & Lamination
nhance texture and durability through specialized coatings (Linen, UV, Foil) and eco-friendly lamination for a premium, robust hand-feel.
Precision Die-Cutting
Our automated machines use custom dies to punch out shapes with a tolerance under 0.1mm, ensuring clean edges and a perfect fit.
Collating, Assembly & QC
Finished components are automatically sequenced and assembled into custom boxes, followed by a rigorous final quality check.
Common Inquiries
Can I customize the size and shape of my cards or puzzle pieces?
Yes. Beyond standard poker or bridge sizes, we can create any custom dimensions you require. We use high-precision die-cutting technology to produce unique shapes (circles, hexagons, etc.) for both cards and puzzles to match your creative vision.
What specific components of a board game can I customize?
We offer a 360-degree customization service. This includes the weight and texture of cardstock, the thickness of puzzle greyboards, custom-shaped meeples, specialized dice (engraved or silk-screened), and even custom-molded inserts to fit all your game components perfectly.
What premium surface treatments do you offer for high-end editions?
To give your product a premium feel, we offer Metallic Foil Stamping (Gold, Silver, Rose Gold, etc.), Spot UV to highlight specific design elements, Holographic effects, and Linen Finishing for that classic professional card feel. We also provide Matte/Glossy Varnishing and Lamination for extra durability.
Do you support custom packaging designs?
Absolutely. You can choose from a variety of box styles, including Tuck Boxes, Lid and Base Boxes and Magnetic Closure Boxes. Each can be fully printed and finished with the same high-end techniques as your game components.
Can I customize different designs for each individual card in a deck?
Yes. Our production process allows for full deck customization, meaning every single card in your deck can have unique artwork on both the front and back without incurring additional setup fees for design variation.